⚙️ Technical Explanation – Over-Voltage Damage Caused by Power Regulator Malfunction
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⚙️ Technical Explanation – Over-Voltage Damage Caused by Power Regulator Malfunction
Our headlamps are SAE & DOT certified and have passed extensive durability, thermal, and voltage-resistance testing before shipment. ✅
Each unit is tested by connecting directly to a regulated 12V power supply, rather than through a vehicle’s power system, to ensure stability and reliability under standard voltage conditions.
Therefore, the product itself is not defective, and all materials fully meet international safety standards.
🔍 How the Problem Occurs
In some cases, a vehicle’s power regulation or transformer system may fail.
When this happens, the system can output abnormally high voltage (sometimes exceeding 15V), which may lead to:
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Over-bright or unstable headlight output 💡
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Excessive heat inside projector housings 🔥
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Extended electrical issues affecting the A/C or other electronic systems ⚠️
Projector-style headlights focus the light beam more precisely — similar to how a magnifying glass concentrates sunlight ☀️.
If the power output is too high, the focused light can generate extreme localized heat, resulting in a melted circular spot on the lens or housing.
[Power Transformer ⚙️] → [Voltage Regulator 🔋] → [Car Electrical System 🚗]
↓
(Over-voltage 16–17V ⚠️)
↓
[Headlights 💡] → (Focused beam 🔥 = Melted spot)
🔧 Recommended Inspection
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Have a certified mechanic inspect the vehicle’s power transformer and voltage-regulator components.
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Normal operating voltage should be 13.5V – 14.4V while the engine is running.
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If voltage exceeds this range, the transformer or regulator may need replacement.
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Once voltage is stabilized, the headlights and other vehicle systems will return to normal operation.
🏁 Conclusion
All CrazyTheGod headlamps are designed and tested under strict quality control, and are available in versions that comply with SAE/DOT (U.S.) or E-Mark (EU) standards depending on regional specifications.
If you experience melting, flickering, or abnormal brightness, it is most likely caused by unstable or excessive voltage, not a defect in the headlamp.
Please have your vehicle’s power regulation system checked promptly to prevent further electrical damage. ⚡🔧